The bonding strength of polyamide-6 direct adhesion with anodized AA5754 aluminum alloy

With the application of hot-pressing technology, polyamide 6 (PA6) was successfully directly adhered to the aluminum alloy. The relationship between the bonding property and microstructures of PA6 and anodized AA5754 aluminum alloy hybrid were explored in the paper. The results showed that the honeycomb-like porous oxide film was prepared by anodic oxidation, which resulted in the decreased surface energy of the aluminum alloy, so that PA6 easily wetted on the aluminum alloy surface, and the maximum tensile shear strength and fracture work reached 8.24 MPa and 9.27 kJ m−2, respectively. Improved bonding strength was attributed to micro- and nanoscale honeycomb-like microstructures and large roughness on the anodized aluminum alloy surface.