Electrical Conductivity Modeling and Fabrication of Carbon Nanotubes/Silicone Rubber Composites for High Voltage Insulators in Regions With a Polluted Atmosphere

The condensation mechanism of the insulators’ surface, increase the surface electrical conductivity. The electrical conductivity of the insulator creates a high level of leakage current and causes the failure. Difference between the dew point and the surface temperature of the insulator which occur due to radiative cooling mechanism, is the major reason of the moisture condensation on the polluted insulator surface. To compensate for the temperature difference, carbon nanotubes (CNTs) are being added to the silicone rubber housing material. The main idea of this research is based on generating joule heating by reducing the surface resistance of high voltage insulators. For this purpose, a developed model based on Halpin–Tsai formulation for tensile modulus of nanocomposites is joined with the conventional power-law model for the effective electrical conductivity of silicone rubber matrix carbon nanotube composite (SMCNT). SMCNT samples are prepared with the addition of various CNT volume fractions to high temperature vulcanizing (HTV) silicone rubber by melt-blending method. The developed model reveals that the high fraction of thinner and longer CNT, thicker interphase, higher concentration of percolated CNT, lower waviness of CNT, and higher conductivity of CNT can make a higher effective conductivity for SMCNT.