Paper twines in the pultrusion process – Pilot production and flexural characterization of sandwich rods

This paper describes the possibility of the use of paper twines as core reinforcement in thermoset pultruded sandwich composites. Paper twines and glass fiber rovings were co-impregnated with polyester resin and co-pultruded to form sandwich rods. Pultruded sandwich rods were up to 26% lighter with regard to typical monolithic glass fiber reinforced polyester rods. The specific flexural strength and Young's modulus of the sandwich rods were up to 25% higher than those of monolithic glass fiber/polyester commercial rods. Thanks to its light weight and its availability as a continuous twine, paper twines may be used with great flexibility in pultrusion of sandwich structures. This may lead to up to 20–30% weight reduction and cost saving without losing flexural performance.