Thermo-Mechanical Stability of Hydrocarbon-Based Pemion® Proton Exchange Membranes

Considering the environmental concerns about the disposal of perfluorosulfonic acid (PFSA) membranes as well as the growing interest in higher temperature operability of polymer electrolyte membrane fuel cells (PEMFCs), non-fluorinated hydrocarbon-based proton exchange membranes (PEMs) with aromatic backbones have become an increasingly active area of research. Low reactant cross-over, tunable electrochemical properties, and differentiated chemistries and potentially safer and cost-reducing synthesis procedures, are additional favourable features of hydrocarbon-based PEMs for prospective use in PEMFCs [1]. Vulnerable linking units, however, are known to be the main disadvantages of these polymers in the oxidative environment of fuel cells. During PEMFC operation, destructive radical species such as hydroxyl (HO•) are produced, causing polymer degradation and thinning in the membrane [2]. Recently, sulfo-phenylated polyphenylenes (sPPPs) have shown outstanding oxidative stability due to a polymer backbone comprising only aryl-aryl bonds, with mitigated chemical degradation in ex-situ and in-situ durability studies [3, 4]. Another concern is regarding the thermo-mechanical stability of PEMs. Thus, a systematic thermo-mechanical stability study is required to confirm the potential of sPPP-based PEMs to replace conventional PFSAs, especially for high temperature PEMFC, i.e., 110-120 °C. The present research objective is to assess the thermo-mechanical stability of a commercial reinforced hydrocarbon-based PEM, Pemion ® (PF1-HLF8-15-X, 15 µm thick, reinforced), as well as a mechanically-reinforced PFSA-based reference membrane, across a wide range of temperature (30-120 °C) and relative humidity (RH) (10-90%) conditions that includes the crucial high temperature window of interest for future PEMFCs [6]. To this end, a comprehensive design of experiment yielded 19 tensile tests at various hygrothermal conditions with dynamic mechanical analyzer (DMA 850; TA Instruments) equipped with an external environmental chamber accessory (TA Instruments, RH Accessory). Important mechanical properties such as Young’s modulus, ultimate tensile stress, yield stress, maximum elongation at break, strain hardening, and modulus of resilience were extracted and discussed as well. Datapoints were fitted for empirical model development and mechanical properties were estimated for high temperature and RH conditions beyond the capability of the instrument. This method can be employed