The Effect of Cathode Structures on Nafion Membrane Durability

The effect of cathode structures on the chemical stability of Nafion membranes is investigated. Membrane electrode assemblies (MEAs) were prepared by using Nafion 212 membrane and commercially available carbon supported Pt electro-catalysts. The cathode structures were controlled by the use of long side chain (LSC) and short side chain (SSC) perfluorosulfonic acids (PFSAs) as well as three dispersing solvents for the electrode fabrication (a water-isopropanol mixture, N-methyl-2-pyrrolidone, or glycerol). The membrane durability was evaluated by the H2 crossover current density after a 200-hour open circuit voltage accelerated stress test. The MEA with a glycerol-processed SSC PFSA-bonded cathode exhibited a 200-fold less H2 crossover current density than the MEA with a water-isopropanol-processed LSC PFSA-bonded cathodes. The analyzes by electrochemical impedance spectroscopy and microscopy suggest that the structural uniformity of cathodes play the most significant role in the chemical stability of the Nafion membranes. This study emphasizes the importance of cathode structures on the durability of Nafion membranes.