Engineering Surface Texture of Pads for Improving CMP Performance of Sub-10 nm Nodes

Shallow trench isolation (STI) chemical mechanical planarization (CMP) will continue to be a critical step in the device fabrication of future technology nodes. A CMP process needs the right combination of pad, slurry, and pad conditioner to be able to deliver the best performance. Engineered pad surface along with usage of non-Prestonian ceria slurries can be used to solve key STI CMP challenges. Herein, it is demonstrated that relative to a reference pad, reducing and optimizing pad surface roughness, can help improve material removal rate by 26%-95% at different wafer pressures, lower the dishing by 34%-51% for feature size of 50-200 m, thereby leading to an improved planarization performance. This work illustrates that the surface texture of a pad can be used to achieve a stable dishing range over different feature scales for various over polish times. Also, optimizing the pad surface roughness minimizes slurry consumption by 33% and enables polishing at a lower downforce. Further, it is demonstrated that relative to a reference pad, defectivity can be improved up to 85% for the pad without impacting the planarization performance by reducing the pad material hardness and polishing at an optimized pad surface roughness.