The Development of New Membranes for Proton Exchange Membrane Fuel Cells

Recent work at 3M has focused on the development of solvent cast proton exchange membranes (PEM's) for use in PEM fuel cells. These new membranes are a perfluorinated sulfonic acids based on a low molecular weight perfluorinated monomer and they exhibit excellent mechanical properties and chemical stability and high ionic conductivity. The low molecular weight of the monomer allows membranes with equivalent weight as low as 800 g/mole to have good mechanical properties when hydrated. Stabilizing additives in these membranes have been shown to improve the oxidative stability in Fenton's tests. Physical property, conductivity and fuel cell tests have been performed. When incorporated into membrane electrode assemblies, these new membranes have provided excellent performance and a greater than 15-fold increase in durability under accelerated fuel cell test conditions, compared with similar commercial PEM's.