Carbon nanostructures synthesis by catalyst-free atmospheric pressure plasma jet

In this study, carbon nanostructures were synthesized utilizing a warm plasma jet at atmospheric pressure in a continuous and catalyst-free process. The procedure and apparatus were designed and constructed in our laboratory. Plasma was generated with 600 W of electrical energy, using a high-voltage, high-frequency alternating current power source. The working gas utilized was a propane/butane mixture, with a concentration ratio of 60:40, respectively. A production rate of 300 mg min −1 of powdered material was achieved, with a particle size between 20 and 100 nm. The product was characterized by Fourier transform infrared spectroscopy, thermogravimetric analysis, Raman spectroscopy, x-ray diffraction, and transmission electron microscopy. Results show the formation of multilayer carbon nanostructures with a low content of functional groups; the obtained material presented structural defects and amorphous carbon. This work demonstrates that, with adequate control, warm plasma jet discharges can be employed for the synthesis of carbon nanostructures. The process is scalable and can be utilized for hydrocarbon reforming and hydrogen production. However, further studies are needed to improve the quality of the nanostructures and process efficiency. The synthesized material can potentially be used in gas adsorption or in the manufacture of polymeric nanocomposites with enhanced thermal, electrical, and mechanical properties.