Improvement of vehicle-turnout interaction by optimising the shape of crossing nose

Proper rail geometry in the crossing part is essential for reducing damage on the nose rail. To improve the dynamic behaviour of turnout crossings, a numerical optimisation approach to minimise rolling contact fatigue (RCF) damage and wear in the crossing panel by varying the nose rail shape is presented in the paper. The rail geometry is parameterised by defining several control cross-sections along the crossing. The dynamic vehicle-turnout interaction as a function of crossing geometry is analysed using the VI-Rail package. In formulation of the optimisation problem a combined weighted objective function is used consisting of the normal contact pressure and the energy dissipation along the crossing responsible for RCF and wear, respectively. The multi-objective optimisation problem is solved by adapting the multipoint approximation method and a number of compromised solutions have been found for various sets of weight coefficients. Dynamic behaviour of the crossing has been significantly improved after optimisations. Comparing with the reference design, the heights of the nose rail are notably increased in the beginning of the crossing; the nominal thicknesses of the nose rail are also changed. All the optimum designs work well under different track conditions.