Process studies with a promoted transition metal-zeolite catalyst

The conversion of synthesis gas to gasoline-range hydrocarbons was investigated with a cobalt-thoria-zeolite catalyst. The coprecipitated transition metal and promoter were intimately mixed with ZSM-5 zeolite and then extruded with an alumina binder. Tests were conducted in a gradientless reactor, where initial results of high yields of gasoline-range hydrocarbons with a low ratio synthesis gas led to an extensive study of the catalyst. The effects of support, temperature (220-320C), pressure (1.14-2.17 MPa), and feed gas composition (1H2/1CO-3H2/1CO) on catalyst activity, stability, and product selectivity are discussed. Analyses of the deactivated bifunctional catalyst are also reported.