Application of Liquidus Projections in SiO 2 -Al 2 O 3 -CaO Systems with Fe 2 O 3 and V 2 O 5 to Study the Dissolution of Alumina Crucibles in Gasification Slags Containing Vanadium

Entrained flow gasification occurring above 1400 °C is a technique to convert petroleum coke, a byproduct of petroleum refining, into synthesis gas. The molten ash/slag formed in the process has a high amount of V and Ni compounds, which are corrosive to the reactor walls. Slag viscosity is an important parameter that must be controlled to tap the slag from the gasifier. The viscosity of the slags is measured in high-temperature viscometers. Alumina crucibles, used in viscosity measurements, were severely corroded by high V/Ni slags in several in-house experiments. To study the chemistry of these dissolutions, saturation solubilities of alumina crucibles in the slags (at 1500 °C) and precipitated primary phases were determined from liquidus projections prepared in Factsage. The 10 slags considered in this study were composed of SiO (