High sensitivity and ultra compact fiber-optic microtip SPR thermometer coated with Ag/PDMS bilayer film

•An ultra compact SPR microtip sensor on the end facet of optical fiber is proposed and realized.•The fabrication process is simple and reproducible.•The SPR dip can reach high sensitivity of 1.985 nm/°C.•By simply replacing the sensitive material, the structure can be easily extended to the measurement of other parameters. In this paper, we report an ultra-compact reflective SPR microtip temperature probe, which can achieve 2-D spatial resolution of several microns. The pencil-shaped all-fiber microtip proposed by us is a SO2 cone-cylinder with a length of 40 μm and a gradient diameter of 2 μm-10 μm, which can be used to develop multi-type tiny functionalized sensors. Due to the strong evanescent field of the ultra-fine microtip, the surface plasmon resonance (SPR) can be effectively stimulated by depositing nano-silver (Ag) film on its surface. Owing to the high refractive index (RI) sensitivity of SPR effect and the high thermo-optic coefficient (TOC) of polydimethylsiloxane (PDMS), the temperature sensitivity of microtip SPR probe coated with PDMS micron-film can reach to 1.985 nm/°C. Teflon 1600 nano-film on the surface of the SPR thermometer can effectively enhance the non-stickiness, moisture-proof and wear resistance. The test results show that the probe is hardly disturbed by humidity. This new sensing platform can be demonstrated by assembling high-performance sensing materials and ultra-compact fiber-optic structures.