Optimization of rotor profile design and analysis of transient flow fields in an asymmetric singular double claw vacuum pump

The claw vacuum pump is widely used in vacuum industries due to its high-performance, compact structure, and oil-free operation. This study delves into the rotor profile and internal flow field characteristics of an asymmetric singular double claw vacuum pump. Theoretical profile equations for the male-female rotor of claw vacuum pumps were given, and a three-dimensional transient simulation of the internal flow field was carried out using the dynamic mesh reconstruction method. The simulation result was also verified by experiments. Analysis shows that: the radial clearance significantly affects the volumetric efficiency of the claw vacuum pump, with a larger effect than the axial clearance; the maximum instantaneous temperature corresponds to radial clearance, leading to maximum thermal deformation concentrated at the claw tip; thermal deformation is the predominant factor contributing to maximum deformation; the smaller the coefficient of thermal expansion, the less the rotor material affects the claw vacuum pump clearance. Based on these insights, we have innovatively optimized two elements of the theoretical claw vacuum pump rotor profile, i.e., the curvature of the cusp B and three optimized configurations of the complex EH section. The optimization results provide a solid theoretical basis for advancing the design and practical application of this pump type. •Theoretical equations describing the profile of male-female rotor in asymmetric singular double claw pumps were given.•The claw pump was designed, and its mathematical model was created for 3D transient flow field simulation.•The influence of clearance and thermal deformation on pump performance was investigated.•Two aspects of the theoretical profile of the asymmetric singular double claw pump rotor were optimized.