Boosted hydrophobic properties of leather surfaces by atmospheric pressure plasma brush reactor

In this article, we demonstrate the application of an atmospheric pressure plasma brush (APPB) reactor for improving the hydrophobic properties of leather surfaces treated with organo-silane precursors for the first time. A comprehensive investigation was conducted to analyze the influence of various process parameters, including plasma access current, treatment duration, nozzle height, and gas flow rate, on the observed outcomes effects. The dispersion of active particles in the APPB was scrutinized using an Optical Emission Spectrometer (OES), while the underlying reaction mechanism was elucidated through the integration of Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), cross-sectional Transmission Electron Microscope (TEM) and Scanning Electron Microscope (SEM) analysis. The findings unveiled that the resultant polysiloxane polymers bestowed a remarkable degree of hydrophobicity upon the leather, persisting steadfastly even following a 90-day aging period (WCA >140°). This APPB treatment combined with organosilane strategy may open a new design avenue for the development of surface treatments for intricate and temperature-sensitive substrates materials. •Novel reactor designed with simple structure and capable of generating large-area plasma.•Interpretation of silicon distribution during discharge by OES.•Tested for aging effects with WCA above 140°.•Silicon oxide structure in the coating facilitates hydrophobicity.