Transformation of the diamond surface with a thin iron coating during annealing and transport properties of the formed conductive layer

In our study, we annealed polycrystalline diamond films with nanometer-thick iron coatings. Based on analysis of X-ray photoelectron spectroscopy data the presence of two catalytic processes was suggested. One is the continuous absorption of sp3 carbon by iron nanoparticles with subsequent extrusion of the sp2 phase from the formed iron carbide, which leads to the creation of deep tracks into the diamond bulk that are filled with graphite stacks. The other process involves a thin layer of iron carbide on the surface and results in the creation of sp2 layers, which are made up of fused graphene-like patches and are oriented mainly along the surface of the diamond film. For the sample annealed at 800 °C for 1 h, the sp2 layers formed exhibit semi-metallic conductivity with quantum corrections caused by disorders. At the same time, no evidence of iron contribution in conductivity of the annealed Fe-coated film was detected, implying that upon transforming the diamond, iron moved quite deep into the bulk. In addition, the formed conductive layer on the diamond surface shows mechanical stability, ensuring the reproducibility of conductivity measurements even after six months of storage in air. The study has revealed the potential for targeted metal-assisted formation of sp2 carbon-based conducting pathways on diamond surfaces for electronic devices. •A nanometer-thick iron is deposited on a central part of polycrystalline diamond film using a mask.•This part is converted to fused graphene-like patches upon sample annealing.•The formed graphene-like layer behaves as a disordered low-dimensional semimetal with weak electron localization.•Graphene layers are stable at aging and useful as conductive pads.•Iron nanoparticles are immersed in the bulk of polycrystalline diamond film.