An intelligent online fault diagnosis system for gas turbine sensors based on unsupervised learning method LOF and KELM

The performance of gas turbine inevitably grades slowly in service. In order to obtain high-precision state assessment, an intelligent online real-time sensor fault diagnosis algorithm was proposed in this paper. This method can automatically establish an accurate diagnosis model in a short time, realize the rapid diagnosis of sensor faults, and can effectively solve the problem of operation data imbalance. Firstly, wavelet analysis quickly converts the high-dimensional time-series sensor signal into a low-dimensional feature vector. Then, the unsupervised method LOF was used to screen the abnormal sensor signals. Finally, the KELM is used to achieve fast online identify the fault modes of the sensors. This fault diagnosis system achieves a faster diagnosis speed while ensuring the accuracy. The effectiveness of the method proposed in this paper was verified on the operational data of a gas turbine, the diagnosis time is about 0.233 s, which greatly increases the diagnosis speed compared with other methods, at the same time, the proposed method can guarantee more than 95 % of diagnosis accuracy. [Display omitted] •This paper proposes an online real-time fault diagnosis algorithm based on wavelet analysis, LOF and KELM.•The proposed method is capable of effective fault diagnosis in case of severe data imbalance.•The proposed method can obtain high diagnostic accuracy of 0.9872 by real-time training.•The diagnostic time can reach 0.23 s to meet the requirement of online diagnosis.