Chelate complexed multi-elemental printing performance of a small and cost efficient picoliter droplet printing device for micro preparation

We introduce an inexpensive modular picoliter pipetting device using modified commercially available thermal inkjet cartridges. The system is capable of reliable deposition of 65 elements. The printing solutions were modified to prevent the dissolution of Ni from the nozzle head, keeping those at a pH of >9. Loss of cations to the glass surfaces inside the nozzle head is prevented by forming anionic complexes with ethylenediaminetetraacetic acid in basic conditions. For some elements, e.g., Si, additives like tetramethylammonium hydroxide are necessary. The volumes of the droplets were obtained, weighing 30,000–360,000 droplets ejected by the printer using a laboratory scale. The droplet volume was within a range of 142–184 pL, depending on the formulation. The delivered elemental masses and the reproducibility were determined using total reflection X-ray fluorescence analysis and inductively coupled plasma optical emission spectrometry. Delivered masses were in the range of 0.98 pg – 11.9 pg per element and droplet. The shape of deposits of about 31 pg per element was studied using atomic force microscopy, optical microscopy, and confocal laser scanning microscopy. They were mostly spherical and ca. 14 μm in diameter and ca. 2 μm in height. The broad range of printable elements allows for the micro preparation of solid compounds for establishing a grazing incidence X-ray diffraction analysis library. As an example, the MgAl2O4 spinel was synthesized by printing of the formulation and subsequent calcination. Here we show its performance for the preparation of minerals in the context of recycling of critical elements from pyrometallurgical slags. [Display omitted] •Small and cost-efficient custom-made picoliter printing device.•Reliable printing of 65 elements as chelate complexes at basic conditions.•Delivery of minute amount of material i.e. 0.98–11.9 pg per element and droplet.•Flexible pattern generation of uniform, mostly spherical deposits.