A critical review on surface-pattern engineering of nafion membrane for fuel cell applications

Surface-pattern engineering, as a key strategy to fabricate high-performance Nafion membranes for fuel cells, plays an important role in surface functionalization of the membrane, optimization of the three-phase boundary, water management, proton transport, etc. Considerable efforts have been dedicated to developing advanced-patterned Nafion membranes with single-scale (nanoscale or microscale) and multiscale-patterned structures which are believed to improve the performance of membrane electrode assemblies (MEAs) for fuel cells. In this review, the recent progress in surface-patterned Nafion membranes (SPNMs) equipped with single-scale-patterned structures (including nanostructured and microstructured Nafion membranes) is firstly highlighted. The structural features and construction methods of SPNMs are discussed in detail. The effects of single-scale SPNMs on the construction and performance of fuel cells are also analyzed. Followed is an overview of the recent advances in fabricating multiscale SPNMs based on different strategies with a specific introduction on the membrane related effects on fuel cells. Finally, the future development direction and certain perspectives on the current issues of SPNMs are presented. •A review on surface-pattern engineering of Nafion membrane for advanced fuel cells is reported.•The structural features and construction methods of SPNMs are discussed.•The electrochemical effects and structure/property relationships of SPNMs are given.•Some guides for the future development of the SPNMs are provided.