FEM simulation of polymeric foam with random pore structure: Uniaxial compression with loading rate effect

This study establishes FEM modeling for compressive deformation behavior of polymeric foams with different loading rates. The polymeric foam used in this study was made from polypropylene (the base matrix of the polymer) with porosity of about 95%. The pore size and shape were randomly distributed in the foam. The X-ray CT method was first conducted to observe the microstructure, the geometric feature of which was reproduced in the FEM model. Uniaxial compression tests with different loading speeds were carried out to investigate an effect of loading rate (strain rate) dependency on the deformation behavior. By using the X-ray CT method, in situ observation of microscopic deformation was carried out. Furthermore, FEM computations were carried out to simulate macroscopic and microscopic deformation behaviors. The random porous structure was modeled using Surface Evolver. The elastoplastic property with strain rate dependency was used in this model. The established FEM framework may be useful for a porous polymer with a random pore structure and for deformation modeling with strain rate effect. •This study establishes FEM modeling for the compressive deformation of polymeric foams.•X-ray CT reveals that the foam had a random pore structure with anisotropic shape.•Our FEM modeling creates a random pore structure and simulated elastoplastic deformation.•The model can also include strain rate dependency in the constitutive law and simulate deformation behavior.•Microscopic deformation of pore structure buckling is successfully simulated by using our model.