Grafting of voltage stabilizer onto EPDM surface and its inhibition effect on the breakdown of EPDM/XLPE interface

•A new method to enhance the electrical aging resistance of polymer insulating interface is proposed.•Voltage stabilizer is grafted onto EPDM surface based on liquid-phase impregnation and subsequent free radical reaction.•Grafting of voltage stabilizer is necessary to ensure a stable polymer surface.•Solvent extraction process is necessary to ensure a smooth and clean polymer surface.•Breakdown strength of EPDM/XLPE interface is significantly increased. Surface discharge on the EPDM/XLPE interface is threatening the safe operation of power cable system and limiting the further improvement of its voltage level. To improve the electrical strength of EPDM/XLPE interface, the surface of EPDM was modified by grafting of voltage stabilizer 4-allyloxy-2-hydroxybenzophenone (AOHBP) based on liquid-phase impregnation and subsequent free radical grafting reaction thermally initiated by DCP. EPDM samples were modified by mixed reagents of DCP and AOHBP with different mass ratios of 1:2, 1:3 and 1:4, respectively. The SEM observation and XRD analysis results indicate that the crystals of AOHBP with a uniform distribution are covered on the surface of EPDM during the sample preparation process and then dissolved after extraction by acetone. The FTIR and ATR results show that the AOHBP molecules are successfully grafted onto the surface of EPDM samples, but there remain a lot of ungrafted reagent molecules on the surface of EPDM before solvent extraction. The grafting rate of AOHBP increases with the proportion of DCP in the mixed reagents. As for the unextracted modified EPDM samples, both the AC and DC breakdown voltage of the EPDM/XLPE interface are increased compared with pure EPDM, and further increased after the ungrafted molecules are extracted because the effect of voltage stabilizer on scavenging high-energy electrons is more efficiently utilized at a smoother interface. The interface breakdown voltage of the sample modified with 1:2 mass ratio of DCP/AOHBP mixed solution is the highest because of its highest grafting rate of voltage stabilizer. This work has proposed a new technical path to improve the electrical aging resistance of polymer insulating surface.