An integrated rock-mechanics tests and numerical modelling of chalk rocks: An improved integrated workflow for borehole safety

Fluid withdrawal and pore pressure reduction change the effective stresses around a borehole and cause borehole instability associated with progressive localization of the damaged zone as well as potential fines production. Experimentally, chalk exhibits a complex geomechanics behaviour (pore collapse, shear failure, time/rate dependency) and modelling the behaviour of the borehole under in-situ and operational conditions requires the constitutive model to be capable of capturing the observations. This study presents a workflow that integrates rock mechanics testing on cylindrical specimens as well as specimen with a single lateral hole (SLH) and a finite element code, developed for chalk. The code incorporates post-peak softening as well as the rate dependency of the pore collapse stress in order to accurately predict the wellbore stability under in-situ stress conditions. The tested SLH specimen was CT imaged before and after testing for identifying the damaged zone and its extension. Backward numerical simulations of the SLH test data improved the accuracy of the estimated rock mechanics properties (post-peak failure and dilatancy) compared to the properties estimated by back analyses of standard triaxial tests with a single element simulator. The workflow is applied to predict the stability of a small lateral borehole (2 cm) created with Radial Jet Drilling technique with two different geometries: one with circular geometry created by a rotating nozzle; another with a circular hole with wing shaped cracks likely to develop when a static nozzle is used. Results of the wellbore stability analyses applying the chalk properties from the back analyses highlighted the importance of using experimentally verified post-peak failure and dilatancy parameters, together with a modelling tool capable of simulating shear strain localization incorporating the Cosserat approach. •This study integrates rock-mechanic tests and numerical simulations for open hole stability in chalk rocks.•Back analysis of standard triaxial tests using the single element simulator is carried out.•A Design and predictive model for the Single Lateral Hole test is validated.•Study shows the significant development of breakout zone during creep phase near the hole.