Porosity, texture, and mechanical properties of pure copper fabricated by fine green laser powder bed fusion
•A green laser with a 532nm wavelength and a fine spot (40μm) was applied in LPBF to additively manufactured pure copper.•Near-full-density (99.6%) pure copper blocks and single wall with 0.1 mm width were fabricated.• texture along building direction was proved through the entire fabricated pure co...
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Veröffentlicht in: | Optics and laser technology 2025-02, Vol.181, p.112009, Article 112009 |
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Format: | Artikel |
Sprache: | eng |
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Zusammenfassung: | •A green laser with a 532nm wavelength and a fine spot (40μm) was applied in LPBF to additively manufactured pure copper.•Near-full-density (99.6%) pure copper blocks and single wall with 0.1 mm width were fabricated.• texture along building direction was proved through the entire fabricated pure copper bulks.•Three kinds of porosities were reconstructed by micro-CT.•Anisotropy tensile properties was found and was explained by the porosities and texture.
Previously, the additive manufacturing of pure copper was carried out using a large-spot (0.2 mm) infrared or green laser. In this study, the laser powder bed fusion (LPBF) of pure copper using a green laser with a 532 nm wavelength and a fine spot (40 μm) was investigated. After the optimization of the process parameters, pure copper blocks with a maximum density of 99.6 % were prepared. Using micro-CT, three porosity defects that affect the densification and tensile properties of pure copper were identified, namely lack-of-fusion, keyhole, and small-hole porosities. An obvious texture in the build direction was observed in the fabricated pure copper blocks. Anisotropy of the mechanical properties was found and can be attributed to the interaction between the textures and porosities during the tensile process. |
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ISSN: | 0030-3992 |
DOI: | 10.1016/j.optlastec.2024.112009 |