Remaining useful life prediction considering degradation interactions of subsea Christmas tree: A multi-stage modeling approach

Interactions exist in the performance degradation of the systems because of uneven distribution of working pressures of components. Actually, even the same two components have different degradation processes under the natural degradation or external impact. For a complex system, even if single degradation process of components is known, it is still difficult to evaluate its overall performance. The remaining useful life (RUL) of the system is also tough to estimate due to the effects of interactions. This paper contributed a multi-stage model-based RUL estimation approach considering interactions. The framework of the approach is based on Bayesian networks (BNs). On the one hand, BNs is used to identify and match the system degradation stage, and on the other hand, it is used to deal with the uncertainty of parameters in the RUL estimation. Multi-stage degradation and interaction coefficients are the two most important tasks to complete the RUL estimation considering interactions. The RUL are obtained from the time difference from healthy operation to failure. An electro-hydraulic subsea Christmas tree is adopted to demonstrate the proposed approach. The results show that the approach can effectively evaluate the system performance and RUL under the influence of interactions. •A multi-stage model-based RUL estimation approach for subsea Christmas tree is proposed.•The multi-stage degradation model with an indicator of performance is developed.•The modeling process of influence relationship of interactions is researched.