Cellulose acetate-decorated and siloxane-modified hydrophobic melamine foam with excellent selectivity and durability for efficient oil/water separation

The construction of hydrophobic porous adsorption materials, which are cost-effective, green, stable, and efficient, are urgently demanded for the large-scale and effective oily wastewater treatment. Herein, a facile and low-cost two-step fabrication strategy of hydrophobic melamine foam (MF) was demonstrated, including cellulose acetate (CA) decoration and siloxane modification. Cellulose acetate initially assembled on the skeleton of MF with the aid of hydrogen bond formation between the hydroxyl groups of CA and imimo groups of MF. At an optimal concentration of CA, the as-prepared composite foam (CA/MF) exhibited good hydrophobicity. To further improve the oil/water selectivity, the above foam was enhanced by chemical vapor deposition (CVD) of methyltrimethoxysilane (MTMS). The successful silicification reaction between CA/MF and MTMS decreased the surface energy and improved the surface topological structure, leading to excellent hydrophobicity (water contact angle of 147.4°) and superoliophilicty. Such hydrophobized cellulose acetate/melamine foam (H-CA/MF) presented low density, favorable porosity (97.78%), and distinguished pore volume (88.66 mL/g), leading to a high oil adsorption capacity of up to 56.6 g/g. Due to the excellent mechanical elasticity of H-CA/MF, the oil absorption and recovery can be achieved easily by a simple manual adsorption-squeezing method and lab-made pump-assisted separation device with satisfactory recyclability. Moreover, H-CA/MF displayed marvelous stability and environmental adaptability in different harsh environment, further enlarging its practical application scenarios. Along with the green and cost-effective preparation process, the present study provides a facile strategy to fabricate hydrophobized melamine-based foam, which is of great significance for scalable and efficient oil/water separation. [Display omitted] •H-CA/MF was prepared by assembly of CA onto MF skeleton followed by CVD of MTMS.•H-CA/MF exhibited enhanced pore volume and excellent oil/water selectivity.•Highly efficient and selective oil/water separation and recovery was realized by H-CA/MF.•H-CA/MF demonstrated excellent adaptability and resistance to different harsh circumstances.