Morphology-controlled mesoporous core–shell carbon nanospheres decorated with Cu nanoparticles as highly efficient and reusable catalyst

Environmental pollution caused by industrial waste has recently become a serious issue. Therefore, effective pollutant removal using nanotechnology is required, in which catalysts based on precious metals, such as Pt, Ag, Au, and Pd, are widely utilized. However, the manufacturing costs of precious metal catalysts are high. In this study, copper, a promising metal for catalysis, is evaluated as an alternative to precious metal catalysts because of its low cost, high efficiency, and abundant natural reserves. However, nanoparticle agglomeration is problematic when evaluating the catalytic performance of isolated metal nanoparticles. To solve this problem and maintain a high catalytic activity of Cu, in this study, Cu was loaded on a mesoporous carbon support derived from a carbon precursor with a core–shell structure. The core–shell-structured carbon precursor was obtained by coating resorcinol-formaldehyde polymer spheres as the core with a 50 nm thick polydopamine shell with 10 nm mesopores through π–π stacking interactions. A copper precursor was used to form Cu(OH)2 on the surface of the support, and then the nanocomposite was synthesized at 500 °C for 2 h. The synthesized copper-carbon nanocomposite exhibits high catalytic activity owing to its high specific surface area, porosity, and accessible internal space. It exhibits excellent catalytic activity and stability, along with excellent reusability, in the reduction of 4-nitrophenol to 4-aminophenol using NaBH4. Moreover, excellent catalytic activity, exceeding 99 %, was achieved in the reduction of another organic dye, methylene blue. •Stöber-like method to synthesize RFP by controlling NH4OH.•Radially aligned-structured RFP@MPDA were prepared.•N-doping in carbon matrix acts as an additional electron donor site.•RFC@MPDA@Cu catalyst exhibit high catalytic activity in 4-nitrophenol and organic dye reduction.