Oxygen-rich combustion behaviors and mechanisms of a new Ni-Cr-based superalloy fabricated by selective laser melting

The mechanical and combustion behavior of a new Ni-Cr-based superalloy, fabricated by selective laser melting in an atmosphere with an oxygen concentration greater than 99.5 %, was investigated through the analysis of microstructural morphology, elements distribution and combustion kinetics. The results show that heat treatment eliminated the anisotropy of the as-built microstructures and improved the tensile strength. The studied superalloy can be ignited with a combustion threshold of about 2.5 MPa–3 MPa. The burning length and burning rate increase with the increase of pressure. The selective combustion of Al, Ti, Nb, Cr, Fe, Mo, and Cu elements occurred, resulting in the dissolution of γ′, γ", and δ precipitates and formation of holes at the grain boundaries in the heat-affected zone. The microstructures exhibit large elongated grains in the melting zone and column grains in the heat-affected zone along the heat dissipation direction. The combustion products are a mixture of oxides exhibiting dendritic structures in terms of selective combustion, density, and melting point. The findings from this study enhance our comprehension of the combustion process in nickel-based superalloys, offering valuable data and guidance for the advancement of new oxygen-rich combustion-resistant superalloys.