Reusable saturated synthesis solutions for compact zeolite membranes

Zeolite membranes have excellent application prospects in the separation of mixtures with molecular-level differences; however, the uneven distribution of active ingredients on the support causes defects in the zeolite membranes, limiting their industrial applications. In this study, compact NaX and NaA zeolite membranes with perfect pervaporation performance were prepared in reusable saturated membrane synthesis solutions. These saturated membrane synthesis solutions not only provided sufficient Si/Al components for the even growth of zeolite on the support, but also reduced the random deposition of zeolite particles on the support by reducing the formation of zeolite particles in the bulk solution, improving the quality of the resulting zeolite membranes. The separation factors of the obtained NaA and NaX zeolite membranes were greater than 10000 for the water/ethanol and methanol/MTBE mixtures, respectively. Moreover, the saturated synthesis solutions could be reused multiple times to synthesize zeolite membranes after nutrient supplementation, saving resources and reducing environmental pollution. This study presents reusable solutions for synthesizing compact zeolite membranes, promoting the development of membrane technology for environmental protection and energy conservation. [Display omitted] •Saturated synthesis solutions can promote the growth of zeolite membranes.•The saturated solution can be reused, saving resources and reducing pollution.•Zeolite membranes exhibit good homogeneous mixture separation performance.