Seed-Assisted zeolite synthesis: The impact of seeding conditions and interzeolite transformations on crystal structure and morphology

Seed-assisted approaches in zeolite synthesis differ from classical processes in that the seeds tend to dissolve, giving rise to an unknown memory of the parent crystal structure that facilitates the nucleation of the daughter. It has been hypothesized in literature that a shared structural feature, such as a composite building unit, between the parent and the crystals produced from a non-seeded growth solution results in identical parent-daughter framework types. In this study, our findings reveal that this scenario is true in select cases, but often the initial structure formed in seeded syntheses is metastable, resulting in interzeolite transformation(s) with prolonged hydrothermal treatment. In general, the trajectory tends to favor a final structure identical to that obtained by non-seeded growth under identical synthesis conditions. Here, we explore how seed-assisted syntheses impact zeolite properties such as size, morphology, structure, and defects. We observe that the molar composition of the growth mixture and the properties of the seed crystals play a significant role in controlling the kinetics of nucleation and the trajectory of interzeolite transformations. Furthermore, we observe that seeds offer unique routes to achieve small crystal sizes and distinct morphologies in comparison to many conventional syntheses. Advantages of seeding include shorter synthesis time and the ability to reduce or eliminate the need for organic structure-directing agents, thereby providing a facile and efficient route to design zeolites for various industrial applications. The fundamental mechanisms underlying zeolite seed-assisted crystallization are complex and elusive; however, our study provides new insight into these processes and highlights the important role of kinetics in governing parent-daughter (or seed-product) relationships. [Display omitted] •In seed-assisted zeolite synthesis, growth solution composition has a significant impact on the final crystal structure.•Seeded syntheses can lead to initial metastable crystal structures that undergo interzeolite transformation(s) over time.•Zeolite morphology, size, and defects can be controlled through the judicious selection of seed structure and composition.