Thin film composite membrane compaction in high-pressure reverse osmosis

Membrane deformation under an applied hydraulic pressure, often termed compaction, is observed in almost all pressure-driven membrane processes. Most notably, compaction decreases water permeability in conventional reverse osmosis (RO) and is expected to critically hinder high-pressure reverse osmosis (HPRO) for hypersaline brine desalination. In this work, we demonstrated that compaction decreases the water permeability of commercial RO membranes from 2.0 L m−2 h−1 bar−1 at 70 bar applied hydraulic pressure to 1.3 L m−2 h−1 bar−1 at 150 bar. The morphological effects of compaction were primarily associated with changes in the support layer, where a ~60% decrease in cross-sectional thickness is observed following compaction at 150 bar hydraulic pressure. In contrast, positron annihilation lifetime spectroscopy demonstrates that the selective layer does not compact irreversibly. The mechanism that drives compaction was found to be the difference in hydraulic pressure across the interface of the selective and support layers. We further found that compaction can reduce the support layer surface porosity by up to ~95%. This decreased porosity is identified as the cause for compaction-induced water permeability decline, while the intrinsic permeability of the selective layer is not influenced by compaction. As such, we conclude that compaction of the support layer has an inextricable impact on composite membrane performance. Finally, we propose recommendations for developing compaction-resistant membranes that can maintain high water permeability, and thus good desalination performance, in high-pressure membrane applications, such as HPRO. [Display omitted] •Commercial RO membrane water permeability decreases by 35% in HPRO at 150 bar.•Compaction causes significant support layer deformation.•PALS and TEM confirm selective layers do not compact irreversibly up to 150 bar.•Compaction is likely caused by a hydraulic pressure difference across the membrane.•Decreased support layer surface porosity causes water permeability to decline.