Short and spaced twisted tapes to mitigate fouling in tubular membranes

Static mixers are an efficient means to mitigate membrane fouling as they deflect the fluid, thus increasing the shear rate at the membrane surface and enhancing back-transport of rejected matter. However, inserting static mixers in the flow channel of a membrane imposes an additional pressure drop. To decrease this detrimental effect of static mixers, we shorten twisted tape mixers and investigate how this shortening translates into a reduction of fouling mitigation. We follow two approaches known from heat transfer enhancement: i) shorten the total length of the twisted tape and ii) use regularly spaced short twisted tape elements which are kept at their position by smooth rods placed in between the twisted elements. Computational fluid dynamics (CFD) is applied to analyze the flow pattern, the shear rate at the membrane and the resulting pressure drop. The results allow for the selection of modified twisted tape mixers with lower pressure loss, but sufficient flow properties for fouling mitigation. The most promising mixer designs were selected according to the CFD study, 3D-printed, and their fouling mitigation effect experimentally investigated using silica suspensions. Additionally, the effect of foulant concentration in this system is analyzed. For low silica concentrations (0.03g/L) the short and spaced twisted tapes mitigate fouling as efficiently as the full-length twisted tape. At high silica concentrations and fluxes, the full-length mixer mitigates fouling more strongly than the short and spaced twisted tapes. However, the modified twisted tapes prove to be more energy-efficient up to a certain fouling exposure. [Display omitted]