Effects of additive manufacturing process parameters and heat treatment on texture evolution and variant selection during austenite-martensite transformation in 18%Ni-M350 maraging steel

Variant selection and texture evolution of 18%Ni M350 maraging steel produced by laser-based directed energy deposition (DED) additive manufacturing (AM) technology are investigated in this study. The effects of heat treatment and AM processing parameters, including energy area density (EAD), powder feed rate, and laser power, on variant selection and texture evolution are discussed. Theoretically, 24 martensite variants tend to be formed during a cubic-to-cubic transformation based on the Kurdjumov–Sachs orientation relationship. Identifying the preference of variants in a thermo-mechanical process can pave the way for tailoring the desired product texture. Grain graph and local neighbor voting algorithms using measured electron backscatter diffraction (EBSD) were employed to reconstruct the parent austenite grain structure in this study. Even though no evidence of global variant selection is found, the variant selection tends to take place locally in small parent grains of heat-treated samples. Strong rotated Copper 112110γ and Z 111110γ components are observed in the parent austenite phase of the low EAD sample after heat treatment due to a high degree of recrystallization and second-order twins. A Goss texture 110001α in child martensite transitioned from these strong components is also observed to be strongly derived from packet 3 of this sample. This finding indicates that some low-misorientation variants of packet 3 are more energetically favorable to develop in a heat-treated M350 alloy produced by a low EAD. [Display omitted] •Some variants can be selected during an austenite-to-martensite phase transformation.•Parent phase reconstruction approach was used for texture and variant selection study.•No evidence of global variant selection.•Variant selection tends to occur in small parent grain size due to spatial constraint.•Some texture components are preferably developed from the dominant martensitic packet.