Sodium reduction in “spam-like” product elaborated with mechanically separated tilapia meat

This study aimed to evaluate the effect of five substitution levels (0%; 15%; 30%; 45%, and 60%) of sodium chloride (NaCl) by potassium chloride (KCl) on the physical, chemical, technological, bacteriological and sensory qualities of cooked “spam-like” products formulated with mechanically separated tilapia meat (MTM). Substitution of NaCl by KCl increased the weight loss during cooking (between 6.65 and 17.55 g/100 g), fat exudation (between 0.64 and 2.91 g/100 g) and water exudation (between 3.32 and 5.91 g/100 g), and decreased hardness, springiness, cohesiveness and chewiness of the cooked “spam-like” products, representing evidence of the fundamental action of NaCl in the dissolution of myofibril proteins. All the samples were adequate for consumption considering their bacteriological aspects, and the treatments from 15% to 45% substitution showed greater sensory acceptance. The reduction of sodium between 1.05 and 9.2% by substituting NaCl with KCl made it possible to produce a “spam-like” product from MTM, allowing for exploiting this by-product. The product made with 15% substitution of NaCl by KCl was considered the best treatment concerning the technological characteristics, showing less fat and water exudation, less lipid oxidation and higher scores for sensory flavor and global impression. •Cooked “spam-like” products were formulated with tilapia filleting by-product.•Five substitution levels (0%, 15%, 30%, 45%, and 60%) of NaCl by KCl were tested.•Cooking loss, fat and water exudations increased, and texture parameters decreased by NaCl substitution.•Products with NaCl substitution from 15% to 45% had greater sensory acceptance.•The best product was obtained with 15% of KCl in substitution to NaCl.