Development of a limestone-based ballasted material for enhanced co-removal of turbidity and fluoride from coal mine water: An efficacy study

The rapid progression of coal mining technology in recent years has resulted to the discharge of mine water with excessively high levels of turbidity and fluoride, presenting a complex contamination issue. This study develop an innovative limestone-based ballasted material, integrating it with ballasted flocculation technology. The synergistic effects of surface flocculation and adsorption have enabled the simultaneous and efficient removal of high concentrations of turbidity and fluoride. The influence of various parameters, including the dosage of the coagulant, flocculant, ballasted material, and the stability under long-term continuous operation, on the performance of this new technology was investigated. Findings indicate that an increase in the dosage of the coagulant, polyaluminum chloride (PAC), positively affects the removal of turbidity and fluoride ions, with an optimal dosage of 60 mg/L. The addition of polyacrylamide (PAM) showed that both conventional and ballasted coagulation techniques exhibit an initial increase followed by a decrease in turbidity removal efficiency, and an ascending trend in fluoride removal efficiency, with an optimal PAM dosage of 1.0 mg/L. The dosage of the new ballasted material was determined based on the initial water turbidity and fluoride concentrations, an increase in its dosage led to a progressive reduction in effluent turbidity and a corresponding increase in fluoride removal. A 30-day continuous operation confirmed the stability of the new process, with a treatment cost of approximately 2.67 $/t. The pseudo-first-order kinetic model and the Langmuir adsorption isotherm equation provided satisfactory fits to the treatment data, suggesting that both conventional and ballasted coagulation involve a combination of surface adsorption and intraparticle diffusion mechanisms for the removal of turbidity and fluoride. [Display omitted] •A new ballasted material based on limestone, capable of both surface flocculation and adsorption, has been prepared.•The new process achieves the synergistic removal of turbidity and fluoride from coal mine water.•The new process boasts a low treatment cost, with a cost of $2.67/t, offering a significant cost advantage.