Atypical second harmonic A0 mode Lamb waves in non-uniform plates for local incipient damage monitoring

•Atypical second harmonic A0 mode Lamb wave is observed in non-uniform plates.•Three mechanisms of second harmonic A0 wave generation are identified.•The atypical wave phenomenon is numerically and experimentally validated.•Its potential for local incipient damage monitoring applications is confirmed. Plates with non-uniform thickness, such as stiffened and notched plates, are commonly seen in engineering applications. Monitoring incipient damage in these structures is crucial to ensure their safety during service. Second harmonic Lamb waves hold great promise for structural health monitoring applications. However, the mechanisms underpinning the generation of the second harmonic Lamb waves in non-uniform plates are still not well understood due to the complex wave field. To tackle this issue, a theoretical analysis is first conducted to highlight the so-called atypical second harmonic A0 mode waves (2nd A0 waves) generated at the structural non-uniform section. Their existence, as well as their potential for local incipient damage monitoring applications, is then confirmed by finite element simulations. Experiments are carried out on a notched aluminum plate to monitor the incipient plastic damage induced by bending. Three mechanisms contributing to the generation of the atypical 2nd A0 waves in the non-uniform plate are identified: mode conversion from the second harmonic S0 mode waves, asymmetric nonlinear driving forces at the non-uniform section, and the mutual interaction between the mode-converted fundamental A0 and S0 waves. This study shows that the reported atypical 2nd A0 waves provide an effective means for monitoring local incipient damage in non-uniform structures.