Degradation analysis of plasma sprayed metal-supported solid oxide fuel cell: The evolution of electrode processes under polarization

Metal-supported solid oxide fuel cells (MS-SOFCs) prepared by plasma spraying exhibit promising potential for scale-up applications, where the key lies in breaking through the challenges of limited lifetime and durability. Although electrochemical impedance spectroscopy (EIS) has been widely used to unfold the complex electrode processes in electrochemical reactions, there are still some concerns concerning the in-depth understanding and scientific evaluation of the degradation mechanism of cell long-term performance. In this study, the contribution of each resistance to the overall performance degradation is separately determined by coupled equivalent circuit model (ECM) based on the deconvolution of recorded EIS data at different DC biases. It is found that the deterioration of cathode surface oxygen exchange and O2− conduction causes more than 64 % of the total resistance increase, followed by the anode charge transfer reaction and gas-phase transport (24.91 %), and then the ohmic resistance (9.73 %). However, the correlation between the output voltage drop of MS-SOFC under load and the gas-phase diffusion resistance gradually increases, indicating a shift in the cell degradation mechanism. Combined with the post-test characterization of the aged cell, it can be inferred that the degradation is mainly attributed to the densification of the anodic microstructure and the cathodic elemental segregation. Additionally, attention should be paid to the effects of the thickening of the metal substrate oxide layer and thermal mismatch on the structural stability of MS-SOFC. [Display omitted] •The long-term electrochemical performance of metal-supported SOFC is investigated.•The specific contributions of various impedances to degradation are quantified.•The performance degradation is related to the electrode microstructure.