Effective waste heat recovery from engine exhaust using fin prolonged heat exchanger with graphene oxide nanoparticles

Waste heat recovery is an important alternative to reduce the energy consumption in industrial processes. Heat Exchangers are used effectively for heat recovery. Thus, the role of heat exchangers for waste heat recovery system is crucial. The exclusive of heat transmission of a heat exchanger can be improved by many methods such as by modifying the geometries and using nano-additives of different concentration. In this continuation, a modified geometry of finned heat exchanger is developed with CFD analysis. Modified heat exchanger includes the fins in the internal pipe to improve heat transfer. Nanoparticles of graphene oxide with various concentrations are introduced in working fluid. A steady numerical study is performed by using ANSYS Fluent with k-omega turbulence model for exhaust flow. Variation at inlet velocities of exhaust gas and water, particles concentration and internal fin geometry are considered. The reduction in hot fluid temperature from 6 m/s to 2 m/s enhanced the effectiveness by approximately 33.3%. The decrease in hot fluid velocity to 2 m/s and 6 m/s can reduce its outlet temperature by 100 K and 14 K at 0.03 m/s cold fluid temperature. The inclusion of nanoparticles at 0.1% can enhance the effectiveness by maximum of 7%. [Display omitted] •Waste heat recovery using a Graphene Oxide Nanofluids in Fin Prolonged Heat Exchanger.•Enhancement in temperature difference due to the modified geometry and inclusion of nanoparticles.•Improvement in effectiveness due to the modified geometry and inclusion of nanoparticles.•Various thermal applications of problem are observed.