Electrochemical and mechanical characteristics of Al-(x)SiC composite fabricated by high energy compaction

Simultaneous compaction and sintering using the energy generated by the underwater explosion is a rapid method that does not have the negative consequences of normal sintering, such as unwanted reactions between components and grain growth. For this reason, this study used the energy from this process to produce Al/SiC composites with different amounts of SiC. As a result, 10, 20, and 30% of SiC powder were added to the Al powder, and then the samples were produced by compression under the influence of an underwater explosion. The results showed that as the amount of SiC increased, the samples' density and the amount of porosity for further agglomeration increased. Microstructural examination by Scanning Electron Microscopy (SEM) confirmed the increase in agglomeration with increasing SiC. Besides, Samples experienced an increase in hardness as the amount of SiC raised. Adding 10% of SiC increased the flexural strength while adding more (20 and 30%) increased the agglomeration resulting in a decrease in strength and elongation. Polarization and impedance spectroscopy (EIS) methods were used to study the samples' electrochemical behavior in a 3.5% NaCl solution. Results showed that the addition of SiC particles up to 10% (wt%) reduces the corrosion density from 9.7 (μA/cm2) to 2.06 (μA/cm2). The Al–10%SiC composite had the lowest corrosion current density compared to 20% and 30% SiC composites. In addition, the polarization resistance of the Nyquist plot for pure Al and Al composite containing 10% SiC was 3965 and 7862, respectively. Therefore, these results showed the beneficial effect of 10% SiC as reinforcing particles on the corrosion behavior of Al composites and thus improved corrosion resistance. [Display omitted] •Processing composites with high energy, such as explosive compaction, shorten the process because pressing and sintering are done simultaneously. Therefore, for the first time, physical and mechanical properties along with electrochemical properties and corrosion resistance of Al/SiC composite produced by High energy Compaction method were analyzed. Since there is very little research on this subject, the research results can be helpful to various industries and other researchers.•The corrosion potential of aluminum composite with SiC reinforcing particles led to positive values.•The polarization resistance obtained from the electrochemical impedance curves for aluminum composite containing 10 wt% silicon carbide was 7862 Ω, much higher th