Performance of the graphite felt flow-through electrode in hexavalent chromium reduction using a single-pass mode

Flow-through electrodes generally outcompete traditional parallel-plate electrodes in current efficiency and mass transfer. High-performance electrode materials can be costly and complicated to fabricate, hindering their wide application. In this study, we used commercial graphite felt (GF) as the cathode of a flow-through electrochemical cell to investigate its potential in treating Cr(VI) solution through electroreduction. The flow-through design with the porous GF electrode allowed sufficient contact surface with Cr(VI) and single-pass tests demonstrated a high reduction efficiency (95~100%) [117 mg/L~3 mg/L Cr(VI)] under acidic conditions. Slow flow rate and high current promoted electroreduction of Cr(VI). The presence of other metal ions could further improve Cr(VI) reduction at low flow rates due to enhanced conductivity in dilute solutions and generation of low valent ions as reducing agents. At fast flow rates, competition of these ions for reduction decreased Cr(VI) reduction efficiency. Moreover, an acidic environment prevented the coating of an insoluble layer on the GF surface and promoted durable performance, with a lower energy consumption [0.46 kWh for treating 100 L 117 mg/L Cr(VI) solution per unit area of GF]. This work demonstrated the potential of Cr(VI) detoxification using GF cathodes in flow-through electrochemical cell. [Display omitted] •Graphite felt achieved high Cr(VI) reduction efficiency in single-pass flow-through mode.•The flow-through electrode has better performance than traditional parallel-plate electrodes.•Cr(VI) reduction was efficient in multi-metal solutions at a low flow rate.•Reliable performance was obtained at acidic conditions.