Multifunctional photocatalytic membrane distillation for treatment of hypersaline produced water using hydrophobically modified tubular ceramic membranes

Produced water (PW) is the subsurface water brought to the surface during oil and gas production. PW is primarily disposed of by deep well injection, but it can be treated for beneficial use applications. However, efficient technologies for treating hypersaline PW with complex water chemistry are limited. This study developed an innovative, multifunctional photocatalytic membrane distillation (PMD) technology using hydrophobically modified tubular ceramic membranes coated with TiO2 nanoparticles as photocatalysts for treating unconventional PW. The effects of membrane modifications were characterized in terms of membrane morphology, pore size, chemical functionality, zeta potential, hydrophobicity, liquid entry pressure, water production, permeate water quality, and membrane fouling and scaling propensity. The desalination performance of the PMD technology was demonstrated using unconventional PW with total dissolved solids concentrations of 135,000 mg/L and 175,000 mg/L, and NH3-N concentrations of 1551 mg/L and 613 mg/L, respectively. The novel PMD concept provides a promising technology for hypersaline PW treatment, and TiO2 coating significantly reduced membrane fouling and scaling, improved distillate quality, and maintained stable permeate flux. The photocatalyst activation by ultraviolet-light emitting diodes (UV-LED) light further increased the permeate flux and enhanced the total organic carbon removal from 82.0% (without UV-LED) to 89.7% (with UV-LED). UV-LED irradiation did not affect ammonia and metals removal in PMD, reaching 99.4% and > 99.99% removal, respectively. [Display omitted] •Photocatalytic membrane distillation (PMD) was developed using TiO2-coated ceramic membrane.•PMD effectively treated hypersaline produced water (PW) with salinity 13.5% and 17.5%.•PMD achieved high removal of > 99.99% metals and 89.7% organics from PW.•PMD significantly reduced fouling and maintained a stable operation of PW treatment.•Ammonia in PW permeated to membrane distillate and requires further treatment.