Dynamic simulation of life cycle environmental benefits of remanufacturing asynchronous motors to permanent magnet synchronous motors

Electric motors, converting electrical energy into mechanical energy, are widely utilized as the primary power source for electromechanical equipment. However, the huge energy consumption of electric motors makes their energy efficiency improvements crucial for achieving greenhouse gas reduction goals. As a result, low-efficiency asynchronous motors are being eliminated, while their high-value recycling has subsequently become a key issue. Remanufacturing offers a promising solution to upgrade low-energy efficiency asynchronous motors to high-energy efficiency permanent magnet synchronous motors, but its environmental benefits are unclear. A novel dynamic assessment model that integrates life cycle assessment and lifetime distribution modeling to evaluate the environmental benefits of motor remanufacturing is established. A manufacturing and four remanufacturing scenarios based on the damage profile of individual motor components are developed. The results demonstrate that motor remanufacturing can significantly reduce carbon emissions by 26.75%–65.13%. The model was also applied to various recycling scenarios and synchronous motor market penetration levels to provide a long-term environmental benefit in the motor industry in China by 2040. Findings suggest that the motor remanufacturing industry can achieve peak carbon reduction in 2035 and 2033 under the medium and high market penetration scenarios, respectively. It's also disclosed that remanufacturing offers considerable material savings (36%–73%), energy savings (28%–63%), and water savings (34%–88%). The environmental benefits of motor remanufacturing industry are quantified for the first time, demonstrating its effectiveness in facilitating a green and low-carbon transition. The dynamic assessment methodology system constructed in this research can provide a theoretical framework and research ideas for the environmental impact assessment of other end-of-life product management. [Display omitted] •Dynamic simulation for life cycle environmental impact of motor remanufacturing.•Four remanufacturing scenarios based on different motor component profiles.•Remanufacturing significantly lower carbon emissions by 26.75%–65.13%.•Remanufacturing saves 36%–73% of materials, 28%–63% of energy and 34%–88% of water.•Motor remanufacturing is effective for achieving a green and low-carbon transition.