Formation mechanism of AlNbTiVZr high entropy alloy/Ti multi-principal element alloy by laser direct energy deposition: Microstructure evaluation and mechanical properties

A novel refractory multi-principal element alloy with high strength and toughness matching characteristics was successfully prepared by mixing TA15 alloy with AlNbTiVZr high-entropy alloy. The effects of the composition ratio of the high-entropy alloy on the microstructure evolution and its influence on properties were investigated in this study. The tensile strength of the 70 wt % AlNbTiVZr HEA/Ti multi-principal element alloy is 1.18 times more than that of TA15 alloy, which has a value of 1068.0 ± 2.1 MPa. The increase in strength is mainly due to the production of equiaxed fine grains and the development of a robust and resilient body-centered cubic (BCC) phase in the alloy following the introduction of the high-entropy alloy. The attainment of the acceptable tensile strain is the result of the combined influence of the BCC matrix phase and the dispersed second-phase particles. The exceptional mechanical capabilities of the 70 wt % AlNbTiVZr/Ti multi-principal element alloy undeniably enhance its potential for use as a structural component in aerospace load-bearing constructions. •The refinement of the microstructure in the alloy is led by inhibiting the grain boundary migration process.•The microstructure evolution and the strengthening mechanism of phase transformation is analyzed quantitatively.•The transformation of the fracture mode by the addition of high-entropy alloy AlNbTiVZr added in TA15 alloy is revealed.