A numerical investigation of the structural behavior of reinforced concrete beams fully or partially encased with UHPC layers in flexure

Weakness in the structural facilities appears due to design faults, poor construction, usage change, maintenance lack, material defects, and environmental conditions. Therefore, strengthening structures becomes necessary for deteriorated concrete and enhancing aging concrete elements to achieve satisfactory performance perfectly. This study numerically investigated the structural behavior of conventional concrete beams reinforced with Ultra-High Performance Concrete (UHPC) layers on different sides. The arrangement of UHPC layers, bonding method between traditional concrete and UHPC, layer thickness, and reinforcement ratio were examined using Abaqus software. The interface between the UHPC layer and conventional concrete sustains compressive, tensile, and shear stresses, which cause weak resistance to the stresses at the contact surfaces. Therefore, the simulation of contact face in Abaqus needs a proper numerical model relying on practical methods. However, using the bonding models available in Abaqus is crucial for reaching logical results comparable to the practical ones. The practical bonding approaches are highly consequential, such as roughening surfaces by sandblasting to attain a firm connection between the contact surfaces, which permits using a surface-based tie constraint for simulation. Further, epoxy resin conducts as a thin coating between contact surfaces, making it possible to simulate via a cohesive surface. The results proved that increasing the area encased by the UHPC layer improves load capacity further and reduces the deflection at the maximum load. Surrounding the beam on whole sides with a UHPC raises load capacity by 108 % and reduces deflection by 46 %. Adding a UHPC layer to the beam delays crack initiation and reduces their number and spacing. Increasing the UHPC layer thickness or reinforcement ratio enhances the load capacity of the beam at cracking and the ultimate state. [Display omitted] •Abaqus's tie constraint module can simulate the bonding method between UHPC and traditional concrete of roughening surface.•Cohesive surface-to-surface contact property in Abaqus can simulate epoxy resin bonding between two concrete surfaces.•Increasing the beam’s surface area covered with a UHPC layer increases its bearing capacity and reduces deflection.•Encasing the beam with a UHPC layer delays crack initiation and reduces the number and spacing of ultimate cracking.