Unconventional order/disorder behaviour in Al–Co–Cu–Fe–Ni multi-principal element alloys after casting and annealing

The effect of Cu concentration on the order/disorder behaviour of the AlCoCuxFeNi (x = 0.6 to 3.0) multi-principal element alloys was investigated. BCC and/or FCC phases were observed in the microstructures of the alloys after casting and annealing at 1050 °C followed by slow cooling. Interesting is that the alloys form ordered structures after casting and disordered structures after annealing and slow cooling, while the opposite would be expected. The ordering in the as-cast state is explained by the strong affinity of Al to transition metals, which results in the formation of supercell structures having sublattices occupied by certain elements only. Disordering after annealing has two reasons. Either the phase is composed of nearly pure element (Cu) and is disordered by default or it is composed of randomly distributed nano-segregated regions within a single phase resulting in a uniform distribution of all elements in the sublattices and therefore appearing to be macroscopically disordered. The reason for the formation of such nano-segregated areas might reside in the reduction of Gibbs free energy due to the annealing by the interplay between enthalpy and entropy. •Various combinations of BCC and FCC phases are observed depending on Cu content.•Alloys form ordered structures after casting and disordered after annealing.•Ordering after casting explained by the strong affinity of Al to transition metals.•Disordering of BCC phases is due to randomly distributed nano-segregated areas.•FCC phase after annealing is disordered by default as it composed of nearly pure Cu.