Predicting porosity distribution effects on the orientation induced plastic anisotropy of ductile solids: A crystal plasticity investigation

This paper investigates the role of crystallographic orientation and heterogeneous void distribution on void growth using three-dimensional crystal plasticity simulations. Face-centered cubic crystal structure is chosen as the model system. The role of crystallographic orientation on void growth is mapped by modeling single crystals as cubic unit cells with an embedded spherical void. Reminiscent of real aggregates, porosity is then re-distributed in single crystals to assess the role played by heterogeneous distribution of voids. Simulations are coupled with statistical analysis tools to decode the complex interplay involved in orientation dependent anisotropic plasticity and stochastic parameters governing heterogeneous void distribution like void size and placement. The applicability of the obtained results for single crystals is appraised for polycrystals as well by embedding the porous crystal in a randomly textured polycrystalline aggregate. Statistical analysis is repeated for all the considered orientations of the central grain to highlight the intricacies associated with plastic anisotropy-randomness in the heterogeneous microstructure. The results reveal interesting variations in mechanical strength, ductility and void growth rate in the three-dimensional orientation space. Analysis of configuration-property linkage reveals critical variables regulating the material strength and ductility for single crystals as well as polycrystals. Ramifications of the obtained results in designing strong and tough ductile components for practical applications are discussed. •Orientation induced anisotropy is investigated in porous FCC crystals.•100 single crystal orientations are investigated using CP simulations.•Porosity is distributed to identify key statistical damage variables.•Polycrystalline simulations are performed to appraise the single crystal results.•Interesting trends in 3D orientation space emerge for single crystals/polycrystals.