Utilization of Nanocenospheres a waste material to improve the physical and rheological properties of SBS asphalt binders

•Incorporating nanocenospheres in asphalt binders forming Nano-polymer composites (NPC) enhances viscosity, elasticity, and stiffness, leading to better performance under various conditions.•NPC prevents rutting, cracking, and other distress, extending the pavement’s lifespan.•NPC mitigates oxidative hardening and thermal degradation, preserving binder properties over time.•NPC can be engineered for specific applications, optimizing performance for different conditions. The performance enhancement of asphalt binders by incorporating innovative additives has been a subject of significant research and industry interest. This study emphasizes the potential of Nano polymer composites as a promising additive for improving the performance of asphalt binders, providing valuable insights into developing advanced asphalt materials for sustainable road infrastructure construction and maintenance. It explores the utilization of nano cenospheres to amplify the attributes of Styrene-Butadiene-Styrene (SBS) modified asphalt binders. It introduces a novel approach by incorporating Nano polymer composites (NPC) comprising nanocenosphere particles and Styrene-butadiene-Styrene Particles. Nanocenosphere particles are the waste materials derived from coal combustion in thermal power plants. Styrene-butadiene-styrene is a type of thermoplastic elastomer, a synthetic rubber. A series of experimental tests, penetration, softening point, ductility, performance grading, temperature sweep, multiple stress and creep recovery, frequency sweep, linear amplitude sweep, and rutting aging index, is conducted to evaluate changes in physical and rheological properties. Results indicate that adding nano cenospheres particles in SBS asphalt binder enhances its softening point, elasticity recovery, rutting resistance, fatigue life, storage stability, and aging resistance compared to traditional SBS-modified asphalt binders. Statistical analyses were accomplished to comprehend the influence of the Nano polymer composites. This analysis provides valuable insights into the effects of nanocenospheres on SBS-modified binders. Through rigorous statistical analysis, a thorough interpretation of how the incorporation of nanocenospheres influences the attributes of Nano-polymer composites.