Mechanistic study of the effects of ultrafine grinding on the surface properties of anthracite coal particles and interface regulation on froth flotation under multifactorial influences

•Ultra-pure anthracite coal was prepared using a vertical stirring mill for deep dissociation.•Flotation under multiple influences were unveiled: physicochemical properties and liberation degree.•Macroscopic have revealed the mechanism by ultrafine grinding affect flotation.•Mesoscopic elucidated the mechanism of ultrafine grinding on surface regulation of anthracite. Anthracite, a valuable and scarce coal, typically requires systematic liberation for deep deashing, wherein the particle size reduces to the micron level upon ultrafine grinding. Changes in the physicochemical properties of anthracite particles induced by ultrafine grinding significantly impact subsequent flotation. Accordingly, in this study, a scanning electron microscopy (SEM)-energy-dispersive X-ray spectroscopy (EDS) system, an Opton IPCAS maceral analyzer, a high-sensitivity microelectromechanical balancer, and an X-ray photoelectron spectrometer (XPS) were employed to investigate the changes in the physicochemical properties of the anthracite particle surface during ultrafine grinding. The flotation efficiency of ultrafine anthracite coal is determined by various factors such as the extent of sample liberation, surface wettability, and the state of inorganic mineral coatings. During the initial phase of ultrafine grinding, the comminution efficiency of the sample is high, leading to a progressive increase in the hydrophobicity. However, suboptimal flotation performance results from inadequate liberation. When the sample is liberated to an ultrafine scale, a higher degree of liberation is achieved. The particle surfaces become increasingly covered with inorganic minerals, accompanied by intensified oxidation, leading to a gradually reduced particle hydrophobicity that impaired the flotation performance. This study advances our knowledge on the mechanism by which ultrafine grinding alters the physicochemical properties of anthracite coal particles and affects the flotation processes. The theoretical framework of this study provides crucial insights for interface regulation in the preparation of ultra-low ash anthracite coal and ultrafine coal flotation.