A new correlation of wet gas flow for low pressure with a vertically mounted Venturi meter

Wet gas metering has become an increasingly important technique for many industries. However, the over-reading phenomenon reduces the accuracy of Differential Pressure meters. This research fills the vacancy of correlations and presents a new correlation for low pressure between 0.82 and 1.52 MPa with a vertically mounted Venturi meter to calculate the over-reading coefficient accurately. Based on the correlational analysis, the over-reading coefficient is a function of the Lockhart-Martinelli parameter, density ratio, and gas Froude number. The constant coefficients in this correlation are obtained by nonlinear regression. Effect of low gas velocity with gas Froude number under 1.5 is taken into consideration as well. The average relative error is 1.9% and the root mean square error is 3.0%. Furthermore, a new method to calculate the over-reading coefficient for industrial applications is put forward due to the difficulties of online measurements of the Lockhart-Martinelli parameter which is substituted with the void fraction. The void fraction is calculated by an empirical correlation using quality and an approximate algorithm is utilized to obtain gas Froude number. For this new method, the average relative error is 2.3% and the root mean square error is 3.7%. This quality-based method will be helpful to resolve the limited applicability of gamma-ray attenuation for wet gas flow metering in industry regarding vertical low pressure conditions. •Based on the correlational analysis, it can be found that the over-reading coefficient is a function of the Lockhart-Martinelli parameter, density ratio, and gas Froude number.•A new correlation for a vertically mounted Venturi is presented to predict over-reading factor under low pressure wet gas.•A quality-based method to predict over-reading coefficient accurately for wet gas flow is put forward for industrial applications. Void fraction is calculated using an empirical correlation based on quality while an overstimulated gas Froude number is obtained with an approximate algorithm.