Compact and porous 3D MnO2/holey graphene films for high areal and volumetric performance in supercapacitors with high-thick electrodes

[Display omitted] •Simple preparation of highly compact and 3D MnO2/ holey reduced graphene oxide (HRGO) films with large surface area and nanoporous structure over 100 μm thickness.•Material characterization of 3D MnO2/HRGO compact films using SEM, TEM, XRD, XPS, and BET.•Electrochemical performances of the 3D MnO2/HRGO electrode with 216-µm thick, showing an outstanding pseudocapacitance, impressible rate capability, and excellent long-term stability.•Fabrication of symmetric supercapacitor assembled by 3D MnO2/HRGO of 216-µm thick, resulting in high energy and power densities. Most manganese oxide-based electrodes used for energy-storage applications suffer from poor ion and electron transport, particularly at high mass loadings and with thick electrodes. To counter this issue, 3D electrodes were developed; however, enhancing their areal and volumetric performance at high mass loadings is still a challenge. In this study, highly compact and 3D porous manganese dioxide and holey reduced graphene oxide (3D MnO2/HRGO) composite films were developed to ensure a high performance in supercapacitors at electrode thicknesses greater than 100 µm. The thick composite films were fabricated by the self-limiting deposition of MnO2 on 3D HRGO hydrogel scaffolds followed by capillary evaporation-induced drying. The 3D MnO2/HRGO electrodes optimized at a thickness of 216 μm showed outstanding specific areal and volumetric capacitances of 2.3 F cm−2 and 108.0 F cm−3 at 1 mA cm−2 and an impressive rate capability with a capacitance retention of 72.2% in the range of 1–40 mA cm−2. Furthermore, supercapacitors assembled with the 3D MnO2/HRGO electrodes with high mass loadings exhibited impressively high areal and volumetric energy densities of 149.7 μWh cm−2 and 2.8 mWh cm−3, respectively.