MnO2 nanowires modified reduced graphene oxide thick film cathode for aqueous zinc-ion prismatic battery

Aqueous zinc-ion batteries are an excellent alternative to lithium-ion batteries that can meet the energy requirements while also being safe and eco-friendly. However, developing a suitable cathode material with good energy density and high-rate capability is challenging. In this study, we developed an aqueous zinc-ion battery with a high surface area MnO2 nanowires modified reduced graphene oxide nanocomposite screen printed interdigitated array electrodes and a distinctive aqueous electrolyte comprising 1 M each of ZnSO4 and Na2SO4, 0.1 M MnSO4, and 0.8 mM sodium dodecyl sulfate. The charge-discharge curves reveal that the cathode material exhibits a high reversible storage capacity of 164 mAh g−1 at a current density of 50 mA g−1. The battery retained 99.59% of its Coulombic efficiency after 300 cycles when cycled at a high current rate of 300 mA g−1. The prismatic battery realized exhibited a calculated energy density of 505.5 Wh kg−1 which is higher than previously reported works. On account of the large energy density and high rate capability coupled with non-toxic components, low cost and facile fabrication method, the Zn||MnO2/rGO battery shows good promise for energy storage application. [Display omitted] •MnO2/rGO nanowires were synthesized with a high surface area of 148 m2 g-1•A printed battery was fabricated with thick-film electrodes, exhibiting a specific capacity of 164 mAh g-1•The electrolyte composition was optimized to provide a large potential window of 1.85 V.•A prismatic cell with a high energy density of 505 Wh kg-1 was designed using 3D printing.