Experimental study on flexural behavior of steel-laminated concrete (NC and UHPC) composite beams with corrugated steel webs

The challenges of the substantial self-weight in prefabricated bridge deck slabs, the presence of numerous scattered steel beam components, and the low durability of bridge deck slabs have long been difficult issues to address in the context of traditional prefabricated steel-normal concrete (NC) composite girder bridges with flat steel webs. This paper proposes a solution through the optimization of structural forms and material properties by introducing a novel structural configuration as prefabricated steel-laminated concrete (LC) composite girder bridges with corrugated steel webs. The flat steel webs were substituted with corrugated steel webs, and the LC bridge deck slab was composed of a NC layer and an ultra-high performance concrete (UHPC) layer. This paper conducted three groups of experimental tests to comparatively analyze the effects of web forms and bridge deck materials on the flexural performance of composite beams. The results indicate that, under the conditions of consistent beam height and steel usage, composite beams with corrugated steel webs have fewer steel components, better stability, and smaller difference in bearing capacity compared to composite beams with flat steel webs. Compared with NC bridge deck slab, laminated bridge deck slab can increase the stiffness and bearing capacity of composite beam by about 13%, and the thickness of the bridge deck slab can be reduced by 20%. Furthermore, this paper presents a shear connection degree calculation method suitable for composite beams with corrugated steel webs, which effectively reduces the number of connectors. •I-beams with corrugated steel webs have similar load-carrying capacity and better stability to flat web beams.•The flexural contribution of the corrugated steel web cannot be ignored.•UHPC-NC laminated bridge deck slab increases the flexural capacity of composite beams by at least 13%.•The shear connection degree of steel-laminated concrete composite beams should be at least 0.85.